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Industrial vacuums for depowdering stations in post-processing for additive manufacturing.

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3D printed components cannot be used immediately after printing, but it is necessary to subject them to post-processing operations (such as dust removal, sanding, and surface finishing), which in most cases are performed manually. Proper post-processing of components is essential to improve their final quality, ensuring high functionality, aesthetics, and precision.

 

Customer requirements and our proposal

Our client specializes in post-processing machinery designed to clean 3D printed components inside sealed stations manually. These cleaning booths allow operators to safely and efficiently remove residual dust and refine surfaces. Our industrial vacuums can be perfectly integrated into these systems, ensuring the effective collection of both reactive and non-reactive dust generated during post-processing operations.

 

How do post-processing cleaning stations work?

Post-processing cleaning stations are designed to safely handle, clean, and improve the quality of 3D printed components while minimizing environmental hazards and protecting operators from inhaling hazardous particulate matter.

The operator works without coming into direct contact with the particles, inserting his arms, protected by appropriate personal protective equipment (PPE), inside the machine’s sealed work chamber. All cleaning operations take place in this closed environment, ensuring maximum safety. Before the machine can be opened, an automatic cleaning cycle removes any residual dust.

postprocessor

Post-processing cleaning station

Joke

The inside of a cleaning station

Joke (1)

Post-processing operations inside the booth

 
Joke (2)

Why integrate an industrial vacuum cleaner?

Post-processing machinery must be equipped with advanced filtration and vacuum systems that can maintain a controlled and sealed environment. Our industrial vacuum cleaners can be seamlessly integrated into the rear of the machine, providing easy access for maintenance. The vacuum constantly removes dust generated during post-processing, keeping the work area clean and ensuring effective filtration.

Powerful solutions for every type of powder

Different types of powders are used in 3D printing, divided mainly into reactive and nonreactive, depending on their chemical properties and the level of risk associated with their handling.

Depending on the type of dust handled, it is essential to choose an industrial vacuum cleaner with specific features to ensure optimal performance and safety.

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Reactive powders

These powders are highly sensitive to factors such as oxygen, moisture, and heat sources, increasing the risk of combustion or explosion if not handled properly. Some of the most common materials include:

  • Aluminum
  • Titanium
  • Magnesium
  • Reactive metal alloys

To ensure a safe working environment, it is essential to take appropriate management measures for these materials, considering their sensitivity to external factors such as oxygen, moisture, and heat.

Non-reactive powders

These materials present a lower risk in terms of reactivity, but can still generate health-threatening particulate matter if inhaled. Some examples include:

  • Stainless steel
  • Cobalt-chrome
  • Copper
  • Polymers and resins

It is essential to handle these materials with caution, taking the right precautions to protect the health of operators and prevent risks from inhaling dust.

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Industrial vacuums we have installed

Progetto senza titolo - 2025-01-31T162741.557

Ecobull M

For non-reactive dust extraction, we have installed our industrial vacuum Ecobull M inside the stations, equipped with a side channel turbine and M-class star filter.

  • Power: 1,8 kW
  • Filtering surface: 15.000 cm2
  • Capacity: 45 liters

Due to its specifications, the vacuum cleaner ensures optimal performance for continuous, uninterrupted vacuuming.

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Side channel blower

3

Star filter

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Manual handle shaker

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Ecobull M Z2-22 Additive Manufacturing

Our Ecobull M Z2-Z22 Additive Manufacturing was installed for the extraction of reactive dust within the cleaning stations.

  • Power: 1,8 kW
  • Filtering surface: 35.000 cm2
  • Capacity: 65 liters

Equipped with a powerful ATEX-certified side channel blower, this vacuum cleaner is designed to safely collect conductive and reactive metal dust. Its advanced explosion-proof system involves direct immersion of the suction nozzle in a bath of inert liquid inside the container.

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Atex certified side channel blower

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Filtering cartridge

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Inertization container

If you would like to learn more about our cleaning station vacuums for post-processing in 3D printing or would like a customized solution that best meets your needs, please contact us for a free inspection!

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